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How CIT Upgraded an Outdated Fire Protection System for a Major Cement Plant

When it comes to heavy industry, few environments are more fire-prone and operationally critical than a cement plant. With high-temperature kilns, dust-heavy atmospheres, combustible fuels, and complex machinery, the risk of fire is always present — and the cost of system failure can be catastrophic.

That’s why one of the region’s largest cement producers turned to Canadian Info Tech (CIT) to evaluate and upgrade their aging fire protection system — and we delivered a solution that replaced outdated technology with modern, fail-safe fire detection and suppression, setting a new standard for safety and reliability.

🔥 The Challenge: Outdated Tech & False Alarms

During a site visit, CIT’s fire systems team inspected the client’s existing fire suppression setup. What we found was technology that had not changed in over 50 years.

The primary method of detection relied on heat-sensitive cable jackets — systems that trigger an alarm when the outer insulation melts. While these systems were once considered effective, they are now extremely outdated and unreliable, especially in harsh environments like cement production.

Key Problems Identified:

  • Frequent false alarms caused by extreme ambient heat (not fire)
  • Delays in actual fire detection due to slow-reacting sensors
  • No visual or automatic verification of incidents
  • High risk of system failure during real emergencies
  • No integration with newer suppression technologies

In short, the system created more noise than protection — and worse, it gave operators a false sense of security.

💡 The CIT Solution: Flame Detection + Modern Suppression

Our engineering team quickly understood that the plant needed faster, more intelligent detection — something that could distinguish between high heat and actual fire.

We proposed and implemented a modern flame detection system, designed specifically for hazardous industrial environments.

Key Features of the New System:

  • Ultra-fast flame detectors capable of detecting hydrocarbon fires in milliseconds
  • Explosion-proof sensors compliant with industrial safety standards
  • Full integration with automatic suppression systems (foam or clean agent)
  • Immediate triggering of local and remote alarms
  • Ability to pinpoint fire origin and direction in real-time
  • Minimal risk of false alarms due to dust, sunlight, or radiant heat

🚀 Results: From Unreliable to Ultra-Reliable

The result of the upgrade was transformational.

Before CIT’s Intervention:

  • Frequent system faults and false activations
  • Response delays due to manual verification
  • Outdated wiring vulnerable to environmental wear
  • Limited data visibility and zero remote monitoring

After CIT’s Fire System Upgrade:

✅ Near-instantaneous flame detection

✅ Integrated suppression triggering with minimal delay

✅ Robust, durable, and weather-resistant hardware

✅ Safer working environment and lower risk of downtime

✅ Peace of mind for operators and management

The client now enjoys reliable, real-time fire detection and suppression that meets modern safety standards — and is future-ready for expansion and integration.

🔧 Designed for Cement, Built for Safety

Our fire system upgrades are not one-size-fits-all. We tailor each solution based on:

  • The physical layout of your facility
  • Types of combustible materials in use
  • Heat zones and airflow design
  • Power availability and equipment protection areas
  • Compliance with NFPA, EN, and local codes

With CIT, you get more than fire protection — you get a full safety engineering service, from inspection to design, deployment, testing, and maintenance.

🛡️ CIT: Your Fire Protection Partner for Heavy Industry

At Canadian Info Tech, we specialize in delivering smart, scalable, and compliant fire protection solutions for industrial environments like:

  • Cement plants
  • Power stations
  • Oil & gas refineries
  • Warehouses and depots
  • Fuel storage and tank farms

As certified partners of leading fire protection brands like Fike, Knowsley SK, and Xtralis, we integrate detection, suppression, and analytics into a single safety system that protects your people, your assets, and your business.

Want to Upgrade Your Fire Protection?

Whether you’re dealing with outdated systems, false alarms, or rising compliance pressure — we’re here to help.

📩 Contact us at info@canadianinfotech.com

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